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An OpreX Asset Management and Integrity family solution that helps to prevent equipment degradation and improves the efficiency of plant maintenance.

Yokogawa Electric Corporation has developed a cavitation detection system and will be releasing it for sale on January 31. By detecting cavitation, quantifying information on this, and displaying this data in real time, this system provides an early indication of conditions that can result in a degradation in pump performance. By detecting problems early, before damage occurs which can cause an increase in both vibration and noise levels, this solution improves the efficiency of plant maintenance.

Development Background

Cavitation in fluids can cause damage to pumps. To minimise this damage, it is necessary to detect cavitation at an early stage and take corrective measures such as adjusting the flow rate. One issue, however, is that there has been no way to quantify cavitation. In addition, since cavitation occurs inside equipment, it is impossible to visually check whether this is occurring. Cavitation is usually detected by field personnel who rely on know-how gained on the job to detect changes in vibration and noise levels that are caused by excessive cavitation. However, even highly experienced plant personnel and specialists can miss these early signs, and such problems may go undetected until the inevitable increase in vibration and noise occur.

Yokogawa analysed this problem, focusing on the principle that there is a direct relationship between differential pressure and cavitation, and came up with a solution that involves the quantification of cavitation based on pressure data.

 

Product Features

  1. Real-time detection

The system that Yokogawa developed consists of a STARDOM FCN-500 network-based control system, a Yokogawa cavitation detection logic program, and a highly accurate (±0.075 percent) DPharp EJX110A differential pressure transmitter, and relies on the FOUNDATION Fieldbus industrial digital communication standard to link these components. At 100 ms intervals, the DPharp transmitter measures the pressure inside the target equipment, and this data is transmitted via the fieldbus network to the STARDOM FCN-500 system for processing in real time by the logic program. This system is thus able to detect cavitation issues early on, enabling field personnel to take quick remedial action by, for example, reducing the flow rate to a level that suppresses cavitation without interfering with production line operations.

  1. Troubleshooting

Valves, pumps, and other types of plant equipment can experience problems such as cavitation that are caused by the opening/closing of a valve, a change in viscosity level, some other physical property of a liquid, or a change in the external environment. Field personnel have conventionally relied on their own know-how and the use of analytical tools to find out what is causing these problems. Thanks to the development of this new system, field personnel will now have a tool that will help them troubleshoot problems with greater efficiency by identifying and quantifying cavitation in plant equipment.

 

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